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Announcement on the release of "Lead Battery Recycling and Production Pollution Prevention and Control Technology Policy" and "Waste Battery Pollution Prevention and Control Technology Policy"
Source:Renewable resources industry technology innovation strategic alliance | Author:Jiangye Electromechanical | Published time: 2021-09-03 | 110 Views | Share:

In order to implement the "Environmental Protection Law of the People's Republic of China", improve the environmental technology management system, guide pollution prevention and control, ensure human health and ecological safety, and guide the green, circular and low-carbon development of the industry, the Ministry of Environmental Protection has formulated the "lead Battery Production and recycling Pollution Prevention and Control Technology Policy" and revised the "Waste Battery Pollution Prevention and Control Technology Policy". It is hereby promulgated for reference and enforcement. The contents of the above documents can be found on the website of the Ministry of Environmental Protection.

As of the date of this announcement, the Notice on the release of the "Waste Battery Pollution Prevention and Control Technology Policy" (Huanfa [2003] No. 163) is repealed.

Ministry of Environmental Protection

December 26, 2016

Annex: 1. Technical Policy for pollution prevention and control of lead battery production and regeneration

2. Waste battery pollution prevention and control technology policy


Technical policy of pollution control in production and recycling of lead batteries

I. General Provisions

(1) This technical policy is formulated in order to implement the Environmental Protection Law of the People's Republic of China and other laws and regulations, prevent and control environmental pollution, ensure ecological safety and human health, standardize pollution control and management behaviors, lead the technological progress of pollution prevention and control in the lead battery industry, and promote the green, circular and low-carbon development of the industry.

(2) This technical policy applies to the production and regeneration process of lead batteries, of which the production of lead batteries includes lead powder manufacturing, plate manufacturing, coating, formation, assembly and other processes, and the regeneration of lead batteries includes crushing and sorting, desulfurization, melting and other processes. The technical management requirements of lead batteries in the collection, transportation and storage are stipulated in the "Waste Battery Pollution Prevention and Control Technical Policy".

(3) This technical policy is a guiding document, mainly including source control and production process pollution prevention and control, air pollution prevention and control, water pollution prevention and control, solid waste utilization and disposal, encourage research and development of new technologies, etc., for the lead battery industry environmental protection related planning, environmental impact assessment and other environmental management and enterprise pollution prevention and control work to provide technical guidance.

(4) Lead battery production and recycling should increase industrial structure adjustment and product optimization and upgrading efforts, reasonable planning of industrial layout, and further improve the level of industrial concentration and scale.

(5) The production and recycling of lead batteries should follow the principle of whole-process pollution control, with the emission reduction of heavy metal pollutants as the core and pollution prevention as the focus, actively promote the replacement of source reduction, highlight the production process control, standardize the renewable use of resources, improve the environmental risk prevention and control system, mandatory cleaner production audit, and promote the disclosure of environmental information.

(6) The lead battery industry should focus on the prevention and control of lead-containing waste gas, lead-containing wastewater, lead-containing waste residue and sulfuric acid fog, prevent cumulative pollution, and encourage lead battery enterprises to achieve a level of clean production.

2. Source control and production process pollution prevention and control

(1) The transportation, storage and preparation of raw materials of lead battery enterprises should take measures to prevent materials from spreading, and raw materials and intermediate products should not be stacked in the open.

(2) Optimize the ecological design of lead battery products, and gradually reduce or eliminate the use of cadmium, arsenic and other toxic and harmful substances in lead batteries.

(3) The process of melting lead, casting plate and lead parts in the production process of lead batteries should be carried out in a closed workshop, the parts that produce smoke should be equipped with local negative pressure facilities, and the collected waste gas will enter the waste gas treatment facilities. Depending on the type of product, the gravitation casting grid manufacturing technology of continuous casting and rolling, continuous punching, drawing, die casting or centralized lead supply (referring to the use of one lead melting furnace to supply lead to more than two casting machines) should be used. The preparation and melting process of lead alloys encourages the use of lead slag reducer to reduce the amount of lead slag produced.

(4) The lead powder manufacturing process should use fully automatic sealed lead powder machine; The paste process (including feeding) should use automated equipment and be produced in a closed state; Coating plate and plate transfer process should be equipped with waste liquid automatic collection system; The production of tubular plates should use automatic paste extruder or closed automatic negative pressure powder filling machine.

(5) The sub-plate and brush plate (ear) process should be located in a closed workshop, using mechanical sub-plate and brush plate (ear) equipment to maintain production under local negative pressure conditions; The packaging, weighing, assembly and welding processes are encouraged to use automated equipment, and maintain production under local negative pressure conditions, and encourage the use of lead-free solder.

(6) The acid supply process shall adopt automatic acid dispensing, closed acid conveying and automatic acid irrigation; Automatic liquid waste collection systems should be equipped for recovery or disposal.

(7) The formation process is encouraged to adopt the internalization process, which should be located in a closed workshop and equipped with sulfuric acid fog collection and treatment devices. New enterprises should adopt internalization process.

(8) The dismantling of waste lead batteries should adopt the process, technology and equipment of mechanical crushing and sorting, encourage the use of automatic crushing and sorting technology and equipment, and strengthen the control of unorganized emissions in the raw material field and each production process. Sorted plastics, rubber, etc., should be cleaned and separated clean to reduce environmental pollution.

(9) Recycled lead enterprises should pre-treat waste lead batteries with shells, and waste lead paste and lead grid should be smelted separately; Desulphurization should be carried out on the sorted lead paste. The melting process should adopt closed melting, low temperature continuous melting, multi-chamber melting furnace melting technology, and production under negative pressure to prevent exhaust gas escape; The ingot casting process should adopt mechanized ingot casting technology.

(10) The waste acid of waste lead batteries should be recycled, and the use of ion exchange or ion membrane reverse osmosis and other treatment technologies should be encouraged; The separation, cleaning, crushing and drying processes of waste plastics, waste partition paper and waste rubber should follow the principles of advanced, stable and no secondary pollution, adopt water-saving, energy-saving, high-efficiency and low-pollution technologies and equipment, and encourage the use of automated operations.

3. Prevention and control of air pollution

(a) Encourage the use of bag type dust removal, electrostatic dust removal or bag type dust removal and wet dust removal (such as water curtain dust removal, cyclone dust removal) and other combined processes to treat lead smoke; Encourage the use of bag-type dust removal, electrostatic dust removal, filter cylinder dust removal and other combined technology to deal with lead dust. Encourage the use of high density small aperture filter bag, microporous membrane composite filter material and other new filter material bag dust collector and other efficient dust removal equipment. Strict measures should be taken to control the uncontrolled discharge of waste gas.

(2) In the smelting process of recycled lead, the chlorine content in the raw material should be controlled, and the emission of dioxins and other pollutants should be controlled by encouraging the use of smoke quenching, adsorption of functional materials, catalytic oxidation and other technologies.

(3) The sulfuric acid fog generated by the recycled lead smelting process should be treated by condensation reflux or physical capture plus countercurrent lye washing and other technologies.

4. Water pollution prevention and control

(a) waste water collection and transportation should be rain and pollution diversion, the initial rain in the production area should be collected and treated separately. The ground flushing water in the production area, laundry wastewater and shower water in the plant area shall be treated as lead-containing wastewater, collected and sent to lead-containing wastewater treatment facilities, and discharged or recycled after treatment, and shall not be mixed with domestic sewage for treatment.

(2) The production wastewater containing heavy metals (lead, cadmium, arsenic, etc.) shall be treated or reused in the production workshop or production facility, and the stable standard of Class A pollutants in the workshop, treatment facility and total discharge shall be achieved after treatment; The discharge of other pollutants at the total discharge outlet of the plant shall meet the statutory requirements; Encourage the recycling of all production wastewater.

(3) Wastewater containing heavy metals (lead, cadmium, arsenic, etc.), according to its water quality and discharge requirements, can be treated by chemical precipitation, biological preparation, adsorption, electrochemical method, membrane separation method, ion exchange method and other combined processes.

5. Solid waste utilization and disposal

(1) The smelting scum produced by recycled lead smelting and the alloy slag produced in the alloy preparation process should be returned to the smelting process; The smoke (powder) dust that does not contain arsenic and cadmium collected by the dust removal process should be returned to the melting batching system or directly extracted by wet method.

(2) Encourage waste lead battery recycling enterprises to promote technology upgrading, improve the recovery rate of lead, antimony, arsenic, cadmium and other elements in each process of recycled lead smelting, and strictly control the emission of heavy metals.

(3) Lead dust, waste activated carbon, waste water treatment sludge, lead-containing waste labor protection articles (waste masks, gloves, work clothes, etc.), and packaging materials with lead dust generated in the recycling process of waste lead batteries should be sent to the unit with hazardous waste business license for treatment.

Encourage research and development of new technologies

(1) Production technology of lead-reducing, cadmium-free and arsenic-free lead batteries.

(2) Automated battery assembly, rapid internalization into lead battery production technology.

(3) Winding, tubular and other new structural sealed power batteries, new large capacity sealed lead batteries and other production technologies.

(4) New grid materials, electrolytic deposition grid manufacturing technology and lead paste formula.

(5) dry and wet smelting technology for recovery of lead paste, direct preparation of lead oxide and harmless comprehensive utilization of smelting slag.

(6) Efficient removal and recovery of heavy metals in waste gas, waste water and waste residue.

(7) Rapid detection and online monitoring technology for pollutants such as lead, cadmium and arsenic in waste gas and waste water.